CEIA Power Cube Green Generators
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- Induction Heating Equipment
CEIA Power Cube Green Generators
The CEIA Power Cube Green Generator Series is a high power Induction unit in a very compact size with embedded advanced microprocessor-based control software and state-of-the-art electronics. This allows high efficiencies (>96%) under various workload conditions while maintaining precise, stable, and repeatable output power. Due to its unique modular design, the Power Cube SA/400 Generator Series is available in several configurations to satisfy different user requirements.
The CEIA Power Cube Green Generator and Network Matching (Heating Head) hardware design combined with a state-of-the-art power and control electronics allow an extremely high conversion efficiency and, therefore a high reliability and low operating costs.
The embedded microprocessor control system is based on an extensive feedback signals network that allows a fine coil voltage and current control and guarantees the consistency and accuracy of output power generation, suitable for highly repeatable production processes.
All CEIA Power Cube Green Generators are equipped with an isolation transformer that separates the coil output from the power supply line guaranteeing a high level of operator safety.
- Power Cube SA/400 Series
- Power Cube SA/80 Series
Power Cube SA/400 Series Generators
Wideband Medium-High Frequency Green Generators
- High power output
- High level of performance with minimal operating costs
- Automatic tracking & best optimization to load
- Constant, repeatable power generation via microprocessor control
- Minimum cooling water flow required
- High safety: output insulation from the mains
- Highly integrated with a small footprint
- User friendly operations through graphical touch-screen interface
- Stainless steel casing
- Compliant with Electrical Safety and Electromagnetic Compatibility Regulations
12.5-SA/400 | 12.5-SA/400-2H | 2X12.5-SA/400 | 25-SA/400 | 25-SA/400-2H | 2X25-SA/400 | 50-SA/400 | ||
Power Supply and Power | Max. input power | 12.5 kW | 12.5 kW | 2×12.5 kW | 25 kW | 25 kW | 2×25 kW | 50 kW |
Max. power at inductor | 1000 kVAR | 1000 kVAR | 2x 1000 kVAR | 2000 kVAR | 2000 kVAR | 2x 2000 kVAR | 2000 kVAR | |
Power supply | 400 Vac ±10%, three-phase – 50 Hz / 60 Hz, no neutral | |||||||
Input current | 23A max; external conductors 10 mm2 (min) | 46A max; external conductors 10 mm2 (min) | 85A max; external conductors 10 mm2 (min) | |||||
Frequency Range | 100 kHz… 400 kHz | |||||||
Cooling | Water cooling system | Direct off-take from mains at recommended pressure of approx. 4 bar (min. 2 bar, max. 8 bar) | ||||||
Minimum flow rate: Generator: 2,5 litres per minute Heating coil: 2 to 10 litres per minute, depending on the coil used | ||||||||
Water temperature at inlet: from ambient temperature to 45°C (non condensing) | ||||||||
Operating Mode | Continuous operation | |||||||
Control Mode | Automatic (controlled by a CEIA control and monitoring unit) | |||||||
Control and Monitoring | Automatically stabilized heating power (not infl uenced by power supply voltage variations) | |||||||
Self-Diagnostic | Visual and acoustic fault signal | Monitoring of cooling water temperature and flow | ||||||
Monitoring for short-circuits in the heating conductor | ||||||||
Internal fault | ||||||||
Monitoring of inductor dimensioning | ||||||||
Monitoring of the heating head connection | ||||||||
Monitoring of the power supply voltage value | ||||||||
Operating Conditions | Operating temperature | + 5 °C to + 55 °C | ||||||
Storage temperature | – 20 °C to + 70 °C | |||||||
Relative humidity | 0 – 95% (non condensing) | |||||||
IP protection degree | IP54 | |||||||
Weight | 74 Kg | 79 Kg | 98 Kg | 97 Kg | 106 Kg | 170 Kg | 170 Kg | |
Safety Features | Galvanic isolation from the mains supply voltage | |||||||
Complies with applicable international standards for Electrical Safety (EN 60204-1) and Electromagnetic Compatibility (EN 61000-6-2, EN 61000-6-4) |
Power Cube SA/80 Series Generators
Wideband Low-Medium Frequency 150, 100, 75, 50, 25 kW Green Generators
- High Power output
- High level of performance with minimal operating costs
- Automatic tracking and best optimization to load
- Constant, repeatable power generation via microprocessor control
- Minimum cooling water flow required
- High Safety: output insulation from the mains
- Embedded digital electricity meter
- Highly integrated with a small footprint
- User Friendly Operations through graphical touch-screen interface
- Stainless Steel casing
- Compliant with Electrical Safety and Electromagnetic Compatibility Regulations
Power Cube 25-SA/80 | Power Cube 50-SA/80 | Power Cube 75-SA/80 | Power Cube 100-SA/80 | Power Cube 150-SA/80 | ||
Power Supply and Power | Maximum absorbed power | 25 kW | 50 kW | 75 kW | 100 kW | 150 kW |
Maximum power at inductor | 2000 kVAR (depends on type of head and inductor used) | 3000 kVAR (depends on type of head and inductor used) | 4000 kVAR (depends on type of head and inductor used) | 5000 kVAR (depends on type of head and inductor used) | 5000 kVAR (depends on type of head and inductor used) | |
Power supply | 400 V~, three-phase – 50 Hz / 60 Hz, no neutral | |||||
Input current | 45A max; external conductors 10 mm2 (min) | 85A max; external conductors 25 mm2 (min) | 130A max; external conductors 50 mm2 (min) | 170A max; external conductors 70 mm2 (min) | 255A max; external conductors 150 mm2 (min) | |
Frequency Range | 25 kHz…100 kHz | |||||
Cooling | Water cooling system | Direct off-take from mains at recommended pressure of approx. 4 bar (min. pressure 2 bar, max. pressure 6 bar). Minimum flow rate:
Water temperature at inlet: from ambient temperature to 45°C (non condensing) | Direct off-take from mains at recommended pressure of approx. 4 bar (min. pressure 2 bar, max. pressure 6 bar). Minimum flow rate:
Water temperature at inlet: from ambient temperature to 45°C (non condensing) | Direct off-take from mains at recommended pressure of approx. 4 bar (min. pressure 2 bar, max. pressure 6 bar). Minimum flow rate:
Water temperature at inlet: from ambient temperature to 45°C (non condensing) | Direct off-take from mains at recommended pressure of approx. 4 bar (min. pressure 2 bar, max. pressure 6 bar). Minimum flow rate:
Water temperature at inlet: from ambient temperature to 45°C (non condensing) | Direct off-take from mains at recommended pressure of approx. 4 bar (min. pressure 2 bar, max. pressure 6 bar). Minimum flow rate:
Water temperature at inlet: from ambient temperature to 45°C (non condensing) |
Electric chiller system | Power: ≥ 5 kW Water flow rate: 0,3 ÷ 0,8 m3/h Pressure: 3.5 bar – 5 bar | Power: ≥ 10 kW Water flow rate: 0,5 ÷ 1,5 m3/h Pressure: 3.5 bar – 5 bar | Power: ≥ 15 kW Water flow rate: 0,7 ÷ 1,7 m3/h Pressure: 3.5 bar – 5 bar | Power: ≥ 20 kW Water flow rate: 1,0 ÷ 2,0 m3/h Pressure: 3.5 bar – 5 bar | Power: ≥ 30 kW Water flow rate: 1,0 ÷ 2,0 m3/h Pressure: 3.5 bar – 5 bar | |
Operating Mode | Continuous operation | |||||
Control Mode | Automatic (controlled by a CEIA control and monitoring unit) | |||||
Control and monitoring | Automatically stabilized heating power (not influenced by power supply voltage variations) | |||||
Self-diagnostics | Visual and acoustic fault signal | Cooling water temperature and pressure monitoring | ||||
Short-circuits between inductor leads | ||||||
Internal fault | ||||||
Inductor dimensioning monitoring | ||||||
Heating head connection monitoring | ||||||
Power supply voltage value monitoring | ||||||
Operating Conditions | Operating temperature | + 5 °C to + 55 °C | ||||
Storage temperature | – 20 °C to + 70 °C | |||||
Relative humidity | 0 – 95% (non condensing) | |||||
IP Protection Degree | IP54 | |||||
Weight | 132 Kg | 159 Kg | 270 Kg | 300 Kg | 500 Kg | |
Safety Features | Galvanic insulation from the mains supply voltage | |||||
Complies with international standards currently applicable for Electrical Safety (EN 60204-1) and Electromagnetic Compatibility (EN 61000-6-2, EN 61000-6-4) |