Controllers, Pyrometers & Accessories

CEIA Controllers, Pyrometers & Accessories

The Master Controller V3+ is a multifunction industrial control unit, designed for automatic management of programmable eating processes.

All operating parameters for each phase of the heating cycle can be programmed within a wide range of values.

Master Controller v3+

Multifunction Heating Process Controller

  • Programming and management of up to two independent heating stations, consisting of: CEIA Power Cube Generator; CEIA SH/SLE series non-contact temperature sensor or external thermocouples; automatic solder dispenser; antioxidant gas diffuser
  • High-definition graphic display
  • Internal memory and removable SDC Card containing up to 100 work programs
  • Multiple interface Capability including: Industrial current/voltage I/O; Field Bus; RS-232; up to 22 input and 22 output
  • Validation and Reporting of each heating cycle for Production Quality Control and Certification
  • “STATUS” key for immediate reading of main Generator working parameters
  • “QUICK ACCESS” key for fast programming of user defined parameters

  • Alternating between the two heads (if connected to a single Power Cube generator)
  • Simultaneously on two heads (if connected to two Power Cube generators)
  • Capable of driving Power Cube generators in continuous operation
Management and Control
  • Activation of cycle: via external contact, RS-232 or Fieldbus interface
  • Control and Time Programming of 2 antioxidant gas diffusers, 2 heating heads and 2 wire dispensers
  • Available Settings: heating power; heating temperature (resolution 0,1°C); wire quantity and speed; antioxidant gas supply times; maximum solder force; wire feeder; piston advance delay
  • Control of the temperature of the article being processed: via optical temperature sensors, thermocouple or external sensors
  • SH15/SLE sample rate: 0.5 milliseconds
  • SH15/SLE time constant: 0.1 milliseconds
Applications

Master Controller v3+

Accessories


Field Bus Management

  • Management and control of the heating process via Field Bus protocol:
    • Profinet
    • EtherCAT
    • EtherNet / IP
    • Others upon request (DeviceNet,
    • Profibus, CANopen, CC-Link, componet,
      ControlNet, Modbus-RTU or TCP,
      SERCOS III)

    Main Master Controller functions managed:

    • Start / Stop cycle
    • Abort / Reset cycle
    • Set Point Power
    • Temperature measured in real time
    • Set Point Temperature
    • Power output in real time
    • Thermal profile step in progress
    • Generator diagnosis

    Field Bus and Network compliance certification available upon request

Integrated Web server and Data Log System

The Master Controller V3+ has an integrated Data Log and Web Server system. It is possible to perform automatic data storage for proper process quality control, monitoring heating temperatures, output power, frequency, voltage, and inductor current.  An Ethernet TCP/IP port allows access to the internal web server of the Master Controller for remote programming settings and interface with SCADA / DCS systems.

  • Integrated Webserver with 2-port 100base-T Ethernet switch
  • No client software is required, only a web browser.
  • Zero configuration network for simple setup
  • Built-in Rich Internet Application (RIA) for Status Monitoring, Remote Programming, Logging, and Thermal Profile Management
  • Internal storage capacity for more than 100,000,000 data samples

Thermal Profile Management and Monitoring

  • Up to 20 Programmable Temperatures and Time Segments per Process
  • Up to 100 different storable processes
  • Maximum Power Output Programmable for Each Individual Segment
  • Temperature Tolerance Window Programmable for Each Individual Segment
  • Out-of Tolerance and End-of-Cycle Outputs for Each Process

Thermocamera Control

  • Interface with Thermo-camera via a direct Ethernet connection on the Master Contoller v3+
  • Management of up to two independent zones of interest (ROI # 1 and ROI # 2).
  • Ideal for temperature control on large surfaces or in applications where the location of the hot spot moves during the heating process (Max Temperature Spot Automatic Tracking)
  • Simultaneous measurement and control of two different areas used to prevent over heating

SH/SLE Compact Optical Pyrometers

Single and Dual-Color

  • Temperature Range: Dual-color mode: 600 ÷ 2200 °C; Single-color mode: 300 ÷ 2200 °C
  • High Accuracy
  • High-Speed
  • Compact design
  • Available with different focus distance and aiming spot size
  • LED aiming light
  • Supplied with Calibration Report traceable to certified International Standards
  • AISI 304 Stainless Steel Construction


CEIA SH2C/SLE

Accessories